How to build a fan shroud - Page 4

 

 

One thing I kinda sorta didn't think about was leaving clearance for the radiator hoses.

I told you I was making this up as I went along!

We'll get to that bit later...

I temporarily screwed the shroud to the radiator so that it wouldn't move while I traced around the flange area.
I figured having the shroud following the profile of the radiator would be pretty neat, so got out the Sharpie marker and started scribbling.
A fair bit of the flange needed to be removed, but being aluminium, I figured it wouldn't be too hard to cut and file.
I clearly marked the bits that didn't look like a fan shroud.
Then realised I didn't even have a hacksaw in the garage. So off to the hardware to invest in some tools.
This is how you use a hacksaw kids.
Cut away the offensive bits...